Condition Monitoring

Condition monitoring regularly checks the condition of your assets to enable early detection of faults and wear.

What is condition monitoring?

Condition monitoring is the monitoring of asset health to prevent asset failures, downtime, and unnecessary practices. The key benefit of condition monitoring is the early detection of machine wear and damage so that appropriate adjustments can be made in a suitable time frame. Being able to identify and resolve potential equipment failure early will reduce downtime and more serious repair or the need for replacement of parts. This results in a far more cost-effective solution and will improve the overall availability, reliability and safety of your operations.

Why is condition monitoring important?

Condition monitoring is an important part of your asset’s predictive maintenance (PdM). A good condition monitoring programme will regularly check specific factors, such as vibration, fluids, temperature, speed and load.

Early change detection

Identify parameter shifts early to address wear at the first signs.

Prevent breakdowns

Enable corrective action before serious problems or potential failures occur.

Reduce costs

Minimise downtime and avoid unnecessary repairs or part replacements.

Improve safety and reliability

Strengthen overall availability, reliability and operational safety.

Why is condition monitoring important?

Condition monitoring is a key part of predictive maintenance, tracking vibration, temperature, and fluid health to spot problems early.

Early change detection

Identify parameter shifts early to address wear at the first signs.

Prevent breakdowns

Enable corrective action before serious problems or potential failures occur.

Reduce costs

Minimise downtime and avoid unnecessary repairs or part replacements.

Improve safety and reliability

Strengthen overall availability, reliability and operational safety.

How can we help?

Condition monitoring is one of the core services offered by AVT Reliability^®. Each programme is tailored to the needs of our client and can include techniques such as visual inspection, vibration analysis, or thermal imaging. By combining these methods with our expertise, we help
ensure your assets are operating at peak performance, while reducing the risk of downtime and unexpected failures.

Key Aspects of Condition Monitoring

There are five critical elements to condition monitoring: data collection, data analysis, alert generation, maintenance planning, and continuous improvement.

Every AVT Reliability^® condition monitoring programme begins with a basic inspection of your asset to provide a starting point. Even small changes in variables such as temperature, pressure, vibration, and noise can impact the condition and reliability of your equipment.

A well-planned, regular condition monitoring programme delivers multiple benefits for your operations:

Increased machinery availability and uptime
Extended lifetime of bearings, seals, and machines
Improved repair and maintenance response times
Reduced risk of serious or emergency breakdowns
Lower maintenance and operating costs
Enhanced safety across operations

All condition monitoring services are delivered by qualified, experienced engineers and may include any of the following specialised processes.

Vibration Analysis

Vibration can be one of the main causes of faults in rotating machinery. Through detailed vibration analysis, our engineers can predict potential issues from abnormal vibration patterns and identify problems already caused by excessive vibration.

Explore Vibration Analysis

Fluid/Oil Analysis

Having an effective fluid and oil analysis programme ensures the fluids you use are always in optimum condition and applied in the right amounts for the processes where they are needed. This helps protect assets, extend equipment life, and improve overall reliability.

Explore Fluid/Oil Analysis

Ultrasound Analysis

Ultrasound technology is ideal for identifying mechanical and electrical faults through non-invasive inspection. By detecting subtle changes in materials and systems, ultrasound enables the early discovery of weaknesses, helping prevent failures before they occur.

Discover Ultrasound Analysis

Thermal Imaging / Infrared Inspections

Thermography involves capturing heat-generated images to highlight hot and cold spots in machinery. This technique is particularly valuable for analysing electrical and mechanical components, identifying potential overheating issues that can lead to reduced performance or equipment failure if left unaddressed.

Explore Thermal Imaging Inspections

Build Reliability Capability with CBM Academy

Building knowledge, building reliability.
Accredited programmes grow your team’s capability and confidence. Our accredited programmes build skills across condition monitoring, lubrication and vibration analysis, delivered online, on site or at AVT Reliability® training centres.