Machine Sentry® Software

Machine Sentry® Next Generation Software

One web-hosted platform for condition monitoring data, analysis and reliability decisions.

Machine Sentry® brings asset condition data together in one secure, easy-to-use platform. From asset hierarchy and vibration analysis to dashboards, alarms, oil monitoring and maintenance planning, it helps reliability teams manage condition monitoring activity from anywhere.

Asset HierarchyBuild site structures that reflect real layouts, generate KPIs at each level, and quickly assess asset condition across your plant.

Vibration AnalysisAccess interactive trends, time waveforms, spectra and waterfall plots, supported by ADA™ automated fault detection.

Dashboards and KPIsUse KPIs and 30+ dashboard widgets to track asset health, manage underperforming assets and create global, site-specific or personal views.

Watchkeeping and Process DataCollect and trend inspection, watchkeeping and process data using mobile or web-based checklists with defined repeat cycles.

Machine Sentry Next Generation Software desktop dashboard view

Automated Alarm SystemConfigure alarms consistently using templates aligned to ISO 10816 and ISO 7919, reducing manual setup and supporting consistent analysis.

ADA™ Automated Diagnostic AssistantADA™ algorithms help detect common fault conditions and support efficient diagnosis, including stage 2, 3 and 4 bearing failure prediction.

Oil Monitoring and Lubrication ManagementLog oil samples, integrate laboratory results, manage lubrication activity and use the optional grease wizard to calculate correct volumes and frequencies.

Secure Remote AccessAccess the web-hosted system securely from anywhere, with ISO/IEC 27001:2013 certified data security and no need for on-site servers.

Machine Sentry® is a complete asset reliability solution, integrating data and insights from all condition monitoring activity, including watchkeeping data, into one system, to enable effective maintenance planning and management reporting.

As a web-hosted system, Machine Sentry® can be securely accessed from any device, anywhere in the world. Not only does this mean there is no need for software installation or costly on-site servers, but also, our experienced engineers are always available to analyse data and provide expert support to customers.

One platform for all your condition monitoring data

With a practical, reliability-led approach to condition monitoring, Machine Sentry® provides a single portal for collecting, analysing, and acting on asset condition data across your plant.

Asset hierarchy
Build site structures that mirror real-world layouts. Navigate easily through all site levels, generate KPIs at each tier, and filter or search assets to quickly assess condition and prioritise action.
Vibration analysis
Seamlessly integrate vibration sensors to access interactive trends, time waveforms, and multiple spectrum views, including waterfall plots. ADA™ automatically highlights potential fault conditions to support efficient diagnosis.
Watchkeeping and process data
Collect watchkeeping and process data via the Android app or web portal. Trend and review results using configurable inspection checklists with defined repeat cycles.
Oil monitoring
Manage the collection and logging of oil samples, with integration to oil analysis laboratories worldwide. Trend results alongside other condition data for a complete asset health picture.
Lubrication management
Manage lubrication programmes from stock control to usage tracking. The optional integrated grease wizard calculates optimal grease volumes and frequencies based on bearing data, helping ensure correct lubrication every time.

One platform for all your condition monitoring data

Machine Sentry® brings asset condition data together in one place, supporting confident, informed maintenance decisions.

Asset hierarchy
Build site structures that reflect real layouts, generate KPIs at each level, and quickly assess asset condition.
Vibration analysis
Interactive trends, waveforms, spectra, and waterfall plots supported by ADA™ fault detection.
Watchkeeping and process data
Collect and trend inspection and process data via mobile or web-based checklists.
Oil monitoring
Log oil samples and integrate laboratory results for trending and analysis.
Lubrication management
Manage lubrication activity, supported by an optional grease wizard to calculate correct volumes and frequencies.

Machine Sentry® Demonstration

Turn your data into decisions with an on-site demo

See Machine Sentry® applied to your assets, operating conditions, and reliability challenges in real time. On-site delivery provides the greatest value, with a tailored Microsoft Teams option available when site access is not practical.

Book a free demo

England, Scotland, Ireland, Europe, USA and Canada

Machine Sentry® Demonstration

Turn your data into decisions with an on-site demo

See Machine Sentry® applied to your assets, operating conditions, and reliability challenges in real time. On-site delivery provides the greatest value, with a tailored Microsoft Teams option available when site access is not practical.

Book a free demo

England, Scotland, Ireland, Europe, USA and Canada

What new features are included in the
Machine Sentry® Next Generation update?

 

Machine Sentry® Next Generation, is packed with new and enhanced features which include, waterfall plots, improved speed, enhanced accessibility and highly requested new features delivering a more user-friendly and efficient experience. Seamlessly linking with the existing Machine Sentry® hardware and software, the upgraded software will be automatically rolled out for existing customers.

Machine Sentry® Software

A customisable system, built for real-world reliability programmes

Following the recent upgrade, the platform can adapt to your preferred language and timezone settings. Choose dark or light mode, set vibration units, and let the system handle automatic conversions to match your standards and reporting needs.

Flexibility
Configure Machine Sentry® for a simple system or a complex plant. Use it as a standalone tool or alongside existing systems. The platform scales to suit both new and experienced condition monitoring teams.
Single interface
Collate and analyse data collected manually or through Machine Sentry® sensor readings, including vibration, temperature, thermal imaging, oil analysis, and visual inspections.
Security
Data security is certified to ISO/IEC 27001:2013.
Remote access
Securely access the system via the web interface or Android application. Multiple users can work from anywhere, including AVT Reliability® engineers supporting your programme.
Maintenance planning
Plan, track, and manage maintenance activity through remote reporting, including lubrication tasks and usage.
Speed and responsiveness
The latest generation software is faster and more responsive. Statistical alarms calculate approximately ten times quicker than before, and signal processing runs directly in the browser to reduce server round trips.
ADA™ Automated Diagnostic Assistant
Developed by AVT Reliability® experts, ADA™ algorithms can predict stage 2, 3, and 4 bearing failures and detect a range of other common fault conditions that impact asset reliability.
Key performance indicators (KPIs)
Use KPIs to assess asset health and manage underperforming assets, supporting effectiveness and compliance across the condition monitoring process.
Customisable dashboards
With 30+ widgets available, tailor dashboards to your needs. Create global, site-specific, and personal views, accessible at multiple levels of the asset tree and on the home page.
Accessible data
View data in waterfall or tabular formats, to your preferred configuration. Import and link OEM documentation to assets, or use bulk updates to edit multiple records efficiently.
Pipework vibration compliance
Screen process pipework and small bore connections on static and rotating equipment for early detection of higher-risk areas.
Compliant data analysis
Vibration analysis is ISO 10816 compliant.
Automated alarm system
Use alarm templates aligned to ISO 10816 and ISO 7919 standards to configure alarms consistently, without manual setup.

Machine Sentry® Software

A customisable system, built for real-world reliability programmes

Following the recent upgrade, the platform can adapt to your preferred language and timezone settings. Choose dark or light mode, set vibration units, and let the system handle automatic conversions.

Flexibility
Configure Machine Sentry® for a simple system or a complex plant. Use it standalone or alongside existing systems.
Single interface
Collate and analyse vibration, temperature, thermal imaging, oil analysis, and visual inspection data in one place.
Security
Certified to ISO/IEC 27001:2013.
Remote access
Secure access via web interface or Android app, supporting multiple users and remote AVT Reliability® support.
Maintenance planning
Plan, track, and manage maintenance activity, including lubrication tasks and usage.
Speed and responsiveness
Faster alarms and in-browser signal processing for a smoother experience.
ADA™ Automated Diagnostic Assistant
Predict bearing failures and detect common fault conditions using AVT Reliability® expertise built into the platform.
KPIs and dashboards
Track performance and asset health with KPIs and 30+ dashboard widgets for global, site, and personal views.
Accessible data
Waterfall or tabular views, OEM documentation linking, and bulk updates for efficiency.
Pipework vibration compliance
Screen pipework and small bore connections to identify higher-risk areas earlier.
Compliant data analysis
Vibration analysis is ISO 10816 compliant.
Automated alarm system
Configure alarms consistently using templates aligned to ISO 10816 and ISO 7919.

Machine Sentry® Next generation
TUTORIALS

There are 15 new tutorial videos available to walk you through all of the new features
within the Machine Sentry® Next Generation Software

ACCESS TUTORIALS

Machine Sentry® App

Access data and recent readings, report actions and concerns and track overall trends for both static and rotating machinery on the go with the versatile Machine Sentry® app.

You can view data from a variety of measurement techniques, including:

Vibration
Temperature		 Visual inspections
Process parameters
Watchkeeping Routes		 Lubrication management
Oil analysis (limited)

 

Use the app to collect watchkeeping and process data and upload photographic evidence and measurements to record any issues identified for quick assessment and resolution. Activate the ADA™ (Automated Diagnostic Assistant) to help predict and diagnose problem areas.

Download the Machine Sentry® app on any Android™ device to collect data from Bluetooth® Machine Sentry® sensors and other compatible third-party Bluetooth® sensors.

Related Case Studies

ID Fan Bearing Fault Detected

Water_Waste Water

ID Fan Bearing Fault Detected

View Case Study
Dredger Bearing Wear Detected Before Failure

Marine

Dredger Bearing Wear Detected Before Failure

View Case Study
Lubrication Analysis Supports Grain Processing Reliability

Food & beverage

Lubrication Analysis Supports Grain Processing Reliability

View Case Study

 

COMING SOON

Further integration of third-party sensors, including ultrasonic, ambient & environmental monitoring, and LoRa Bluetooth connectivity.

BOOK A DEMO

Also available:
Explore all Machine Sentry® wireless sensors for vibration and temperature monitoring.

Copyright © 2025 | Website design by Sian Evans Inc

AVT Reliability Ltd Head Office
Unit 2, Easter Court,
Europa Boulevard
Warrington, Cheshire,
WA5 7ZB
United Kingdom
+44 (0)161 486 3737
enquiries@avtreliability.com

Proud Member of the AVT Reliability Group

CONFERENCE TEST
JOIN OUR MAILING LIST
LOG INTO MACHINE SENTRY